Although I'm sure that Aric is a good person and his tests were done to the best of his ability, he's not certified to be conducting such tests as far as I can tell. Consequently, there's some unreliability to his tests. That said, it makes me not trust CCH.
OK, I'll repeat myself only because as you've said above, this is still news to you.
A non-"RECALL" Alien that Aric tested broke because its cable was not (anywhere near) well-enough brazed into the head:
The details of the test DO NOT MATTER - it was going to break no matter what, and more crucially, there was no way to inspect it (or of course to "trust" CCH). It's not about Aric's tests; it's that he had the curiosity to cross-section the braze joint, which speaks for itself, no?